PRODUCTS

Grain

1. Types

Grains used for grinding and polishing tools can be broadly divided into (1) general grain and (2) extra-aカジノシークレット.
The materials used can be categorized (1) as alumina and silicon carbide, and (2) as diamond and cubic boron nitride, with further sub-categories according to differences in properties and structure. The grain categories here are coded according to JIS standards.

Features of aカジノシークレット

aカジノシークレット A

This is the most usable aカジノシークレット and it is used for the cut off wheel, free grinding wheel and for grinding general metallic material that strength tensile is high and it is comparatively extended since its toughness is high.

aカジノシークレット WA

Since the toughness of aカジノシークレット WA is less than the aカジノシークレット A and hardness is high, the aカジノシークレット itself is crushed during grinding work and sharp edges are newly and continuously made. As a result, this is suitable to light grinding for high strength tensile quenched steel, special steel, etc.

aカジノシークレット GA

Though the chemical composition of aカジノシークレット is the same as the abrasive A, this is suitable to the rough grinding of high strength tensile quenched steel, special steel, etc.

aカジノシークレット PA

This is the pink aカジノシークレット made by adding a little quantity of chromic oxide. Since the toughness is adequately adjusted, it is effective for preventing burn marks and suitable to tool grinding.

aカジノシークレット SA

This is the aカジノシークレット that releasing the boundary of crystal after hydrated collapse individually separates crystal. The toughness is top ranking among A-system aカジノシークレットs for precision grinding. Consequently, this is suitable for grinding the intricate materials of stainless steel, super heat-resistant steel, etc., and cast iron, various quenched steels, etc., at a high efficiency rate.

aカジノシークレット KA

This aカジノシークレット contains titanium oxide more than A-acid grain and the toughness is high. Thus, it is suitable for free grinding and heavy load grinding of steel.

aカジノシークレット RG

This is the most complex oxide aカジノシークレット having strong and microstructure dendrite crystal which is made by melting and cooling under special condition after mixing zirconia of about 25% to alumina. Thus, it is suitable to remove flaw or scratch on steel billet and rolled steel of special steels except stainless steels by the super heavy grinding.

aカジノシークレット 6A

This is the sintered aカジノシークレット of column type. Since the toughness is extremely high though hardness is low, it is suitable to remove flaw scratch on steel billet and rolled steel of stainless steels by the super heavy grinding.

aカジノシークレット VA

This is the aカジノシークレット sintering the high purity alumina microstructure crystal in column type. The toughness is slightly lower even though it is more harder than aカジノシークレットs 6A and RG. Therefore, the aカジノシークレットs bite into hard material by heavy load grinding, thus improving efficiency of grinding.

aカジノシークレット HF

This is the aカジノシークレット mixing the zirconia of about 25% as well as aカジノシークレット RG. Since grain shape is sharper than the aカジノシークレット RG, it displays an excellent performance for deburring of cast iron and free grinding of steels.

aカジノシークレット HN

This is the abrasive grain mixing zirconia of about 40%. Since it has unique friability that occurs for anisotropic crystal, it displays an excellent performance faカジノシークレットight grinding to work with the grinder such as portable grinder, offset grinder, etc.

aカジノシークレット C

This aカジノシークレット is harder than A-system aカジノシークレット and the toughness is low. It is suitable for grinding a soft and less-extension material and a hard easily broken material.

aカジノシークレット GC

This is as hard as the aカジノシークレット C, but its toughness is lower than that of aカジノシークレット C. Since each grain from is very sharp, it is suitable for grinding the crustaceous materials of non-ferrous metals and nonferrous materials for carbide, stone materials, etc., and the soft materials for aluminum, rubber, urethane, etc.

Mixing aカジノシークレット
  • 19A: A+WA
  • C/GC: C+GC
  • HA: GA+WA
  • A/C: A+C (only resinoid bonded grinding wheel)
  • EA: GA+PA
aカジノシークレット made together with Cardner Co., associated

79A, 80A, 81A, 82A, 83A, 84A, 86A, 91A

Diamond aカジノシークレット

The diamond abrasive grain is divided into two (i.e. natural diamond and composite diamond). This is the hardest material in the world that knoop hardness is 7000 ~ 8000. It is suitable for grinding the crustaceous materials such as the nonferrous materials and non-ferrous metals for carbide, cermet, ceramics, glass, ferrite, stone, refractory materials, etc. However, this diamond abrasive grain is unsuitable faカジノシークレットess carbon content of general steels since the abrasive grain is dipped because carbon that is the constituent of diamond abrasive grain will disperse into iron at a high temperature. Also, since it is weak for heat, oxidation occurs at 600 ~ 700℃ into air and its hardness is lost.

aカジノシークレット CBN

This is the cubic boron nitride aカジノシークレット and its hardness is next to that of diamond since Knoop hardness is 4700. CBN does not react with steel chemically since it differs from the diamond. Since temperature converting to soften hexagonal metal is high as 1400℃, it is suitable for grinding the quenched steel.

2. Grain size

There are different standards for the grain size of aカジノシークレット according to whether it’s for (1) grinding wheels, (2) abrasive cloth and sandpaper, or (3) extra- aカジノシークレット.
The JIS standards are described below.

(1) Grain size of grains for grinding wheels

1. Coarse particle grain size distribution
Grain size Test sieve
that 100%
of particles
must pass
through
(stage 1)
Test sieve
that may stop
a set amount of
particles and the
resulting amount
(stage 2)
Test sieve
that must stop
a set minimum
amount of
particles and
the resulting amount
(stage 3)
Two test sieves
that, when combined,
must stop a set
minimum amount of
particles and
the resulting amount
(stage 3 + stage 4)
Test sieve
that may allow
a maximum of
3% of particles
to pass through
(stage 5)
mm μm mm μm % mm μm % mm μm % mm μm
F4 8.00 5.60 20 4.75 40 4.75 4.00 70 3.35
F5 6.70 4.75 20 4.00 40 4.00 3.35 70 2.80
F6 5.60 4.00 20 3.35 40 3.35 2.80 70 2.36
F7 4.75 3.35 20 2.80 40 2.80 2.36 70 2.00
F8 4.00 2.80 20 2.36 45 2.36 2.00 70 1.70
F10 3.35 2.36 20 2.00 45 2.00 1.70 70 1.40
F12 2.80 2.00 20 1.70 45 1.70 1.40 70 1.18
F14 2.36 1.70 20 1.40 45 1.40 1.18 70 1.00
F16 2.00 1.40 20 1.18 45 1.18 1.00 70 850
F20 1.70 1.18 20 1.00 45 1.00 - - 850 70 710
F22 1.40 1.00 20 850 45 850 710 70 600
F24 1.18 850 25 710 45 710 600 65 500
F30 1.00 710 25 600 45 600 500 65 425
F36 850 600 25 500 45 500 425 65 355
F40 710 500 30 425 40 425 355 65 300
F46 600 425 30 355 40 355 300 65 250
F54 500 355 30 300 40 300 250 65 212
F60 425 300 30 250 40 250 212 65 180
F70 355 250 25 212 40 212 180 65 150
F80 300 212 25 180 40 180 150 65 125
F90 250 180 20 150 40 150 125 65 106
F100 212 150 20 125 40 125 106 65 75
F120 180 125 20 106 40 106 90 65 63
F150 150 106 15 75 40 75 63 65 45
F180 125 90 15 63 40 63 53 65
F220 106 75 15 53 40 53 45 60

Source: JIS R6001 “Bonded aカジノシークレット sizes”

2. Fine particulate and sedimentation test method for general polishing (units: μm)
Grain size Particle diameter
at 3% cumulative
height
(ds-3 value)
Particle diameter
at 50% cumulative
height
(ds-50 value)
Particle diameter
at 95% cumulative
height
(ds-95 value)
F230 77 aカジノシークレットess 55.7aカジノシークレットlusmn;3.0 38 or more
F240 68 aカジノシークレットess 47.5aカジノシークレットlusmn;2.0 32 or more
F280 60 aカジノシークレットess 39.9aカジノシークレットlusmn;1.5 25 or more
F320 52 aカジノシークレットess 32.8aカジノシークレットlusmn;1.5 19 or more
F360 46 aカジノシークレットess 26.7aカジノシークレットlusmn;1.5 14 or more
F400 39 aカジノシークレットess 21.4aカジノシークレットlusmn;1.0 10 or more
F500 34 aカジノシークレットess 17.1aカジノシークレットlusmn;1.0 7 or more
F600 30 aカジノシークレットess 13.7aカジノシークレットlusmn;1.0 4.6 or more
F800 28 aカジノシークレットess 11.0aカジノシークレットlusmn;1.0 3.5 or more
F1000 23 aカジノシークレットess 9.1aカジノシークレットlusmn;0.8 2.4 or more
F1200 20 aカジノシークレットess 7.6aカジノシークレットlusmn;0.5 2.4 or more (1)

Note (1): Particle diameter at 80% cumulative height (ds-80 value)

Source: JIS R6001 “Bonded aカジノシークレット sizes”
Some standards also taken from “Sedimentation Methods faカジノシークレットight Transmission”

3. Fine particulate and dispersal test method for precision polishing (units: μm)
Grain size Maximum particle
diameter
(ds-0)
Particle diameter
at 3% cumulative
height
(ds-3 value)
Particle diameter
at 50% cumulative
height
(ds-50 value)
Particle diameter
at 94% cumulative
height
(ds-94 value)
#240 127 aカジノシークレットess 90 aカジノシークレットess 60.0aカジノシークレットlusmn;4.0 48 or more
#280 112 aカジノシークレットess 79 aカジノシークレットess 52.0aカジノシークレットlusmn;3.0 41 or more
#320 98 aカジノシークレットess 71 aカジノシークレットess 46.0aカジノシークレットlusmn;2.5 35 or more
#360 86 aカジノシークレットess 64 aカジノシークレットess 40.0aカジノシークレットlusmn;2.0 30 or more
#400 75 aカジノシークレットess 56 aカジノシークレットess 34.0aカジノシークレットlusmn;2.0 25 or more
#500 65 aカジノシークレットess 48 aカジノシークレットess 28.0aカジノシークレットlusmn;2.0 20 or more
#600 57 aカジノシークレットess 43 aカジノシークレットess 24.0aカジノシークレットlusmn;1.5 17 or more
#700 50 aカジノシークレットess 39 aカジノシークレットess 21.0aカジノシークレットlusmn;1.3 14 or more
#800 46 aカジノシークレットess 35 aカジノシークレットess 18.0aカジノシークレットlusmn;1.0 12 or more
#1000 42 aカジノシークレットess 32 aカジノシークレットess 15.5aカジノシークレットlusmn;1.0 9.5 or more
#1200 39 aカジノシークレットess 28 aカジノシークレットess 13.0aカジノシークレットlusmn;1.0 7.8 or more
#1500 36 aカジノシークレットess 24 aカジノシークレットess 10.5aカジノシークレットlusmn;1.0 6.0 or more
#2000 33 aカジノシークレットess 21 aカジノシークレットess 8.5aカジノシークレットlusmn;0.7 4.7 or more
#2500 30 aカジノシークレットess 18 aカジノシークレットess 7.0aカジノシークレットlusmn;0.7 3.6 or more
#3000 28 aカジノシークレットess 16 aカジノシークレットess 5.7aカジノシークレットlusmn;0.5 2.8 or more

Source: JIS R6001 “Bonded aカジノシークレット sizes”
Some standards also taken from “Testing Methods for Electrical Resistance”

(2) Grain size of abrasives for abrasive cloth and sandpaper

1. Coarse particle grain size distribution
Grain size Amount trapped
by stage
1
Cumulative amount
trapped by stages
1+2
Cumulative amount
trapped by stages
1+2+3
Cumulative amount
trapped by stages
1+2+3+4
Cumulative amount
trapped by stages
1+2+3+4+5
Amount not
trapped
by stage
5 sieve
⊿Q
Aperture
for stage
1 sieve
Q1 Aperture
for stage
2 sieve
Q2 Aperture
for stage
3 sieve
Q3 Aperture
for stage
4 sieve
Q4 Aperture
for stage
5 sieve
Q5
mm μm % mm μm % mm μm % mm μm % mm μm % %
P12 3.35 0 2.36 1
aカジノシークレットess
2.00 14
aカジノシークレットlusmn;4
1.70 61
aカジノシークレットlusmn;9
1.40 92
or more
8
aカジノシークレットess
P16 2.36 0 1.70 3
aカジノシークレットess
1.40 26
aカジノシークレットlusmn;6
1.18 75
aカジノシークレットlusmn;9
1.00 96
or more
4
aカジノシークレットess
P20 1.70 0 1.18 7
aカジノシークレットess
1.00 42
aカジノシークレットlusmn;8
850 86
aカジノシークレットlusmn;6
710 96
or more
4
aカジノシークレットess
P24 1.40 0 1.00 1
aカジノシークレットess
850 14
aカジノシークレットlusmn;4
710 61
aカジノシークレットlusmn;9
600 92
or more
8
aカジノシークレットess
P30 1.18 0 850 1
aカジノシークレットess
710 14
aカジノシークレットlusmn;4
600 61
aカジノシークレットlusmn;9
500 92
or more
8
aカジノシークレットess
P36 1.00 0 710 1
aカジノシークレットess
600 14
aカジノシークレットlusmn;4
500 61
aカジノシークレットlusmn;9
425 92
or more
8
aカジノシークレットess
P40 710 0 500 7
aカジノシークレットess
425 42
aカジノシークレットlusmn;8
355 86
aカジノシークレットlusmn;6
300 96
or more
4
aカジノシークレットess
P50 600 0 425 3
aカジノシークレットess
355 26
aカジノシークレットlusmn;6
300 75
aカジノシークレットlusmn;9
250 96
or more
4
aカジノシークレットess
P60 500 0 355 1
aカジノシークレットess
300 14
aカジノシークレットlusmn;4
250 61
aカジノシークレットlusmn;9
212 92
or more
8
aカジノシークレットess
P80 355 0 250 3
aカジノシークレットess
212 26
aカジノシークレットlusmn;6
180 75
aカジノシークレットlusmn;9
150 96
or more
4
aカジノシークレットess
P100 300 0 212 1
aカジノシークレットess
180 14
aカジノシークレットlusmn;4
150 61
aカジノシークレットlusmn;9
125 92
or more
8
aカジノシークレットess
P120 212 0 150 7
aカジノシークレットess
125 42
aカジノシークレットlusmn;8
106 86
aカジノシークレットlusmn;6
90 96
or more
4
aカジノシークレットess
P150 180 0 125 3
aカジノシークレットess
106 26
aカジノシークレットlusmn;6
90 75
aカジノシークレットlusmn;9
75 96
or more
4
aカジノシークレットess
P180 150 0 106 2
aカジノシークレットess
90 15
aカジノシークレットlusmn;5
75 62
aカジノシークレットlusmn;12
63 90
or more
10
aカジノシークレットess
P220 125 0 90 2
aカジノシークレットess
75 15
aカジノシークレットlusmn;5
63 62
aカジノシークレットlusmn;12
53 90
or more
10
aカジノシークレットess

Source: JIS R6010 “Coated aカジノシークレット sizes”

2. Fine particulate (P240–P1200) and dispersal test method (units: μm)
Grain size Maximum
particle diameter
(ds-0 value)
Particle diameter
at 3% cumulative
height
(ds-3 value)
Particle diameter
at 50% cumulative
height
(ds-50 value)
Particle diameter
at 95% cumulative
height
(ds-95 value)
P240 110 aカジノシークレットess 81.7 aカジノシークレットess 58.5aカジノシークレットlusmn;4.0 44.5 or more
P280 101 aカジノシークレットess 74.0 aカジノシークレットess 52.2aカジノシークレットlusmn;3.0 39.2 or more
P320 94 aカジノシークレットess 66.8 aカジノシークレットess 46.2aカジノシークレットlusmn;2.5 34.2 or more
P360 87 aカジノシークレットess 60.3 aカジノシークレットess 40.5aカジノシークレットlusmn;2.0 29.6 or more
P400 81 aカジノシークレットess 53.9 aカジノシークレットess 35.0aカジノシークレットlusmn;2.0 25.2 or more
P500 77 aカジノシークレットess 48.3 aカジノシークレットess 30.2aカジノシークレットlusmn;2.0 21.5 or more
P600 72 aカジノシークレットess 43.0 aカジノシークレットess 25.8aカジノシークレットlusmn;1.5 18.0 or more
P800 67 aカジノシークレットess 38.1 aカジノシークレットess 21.8aカジノシークレットlusmn;1.0 15.1 or more
P1000 63 aカジノシークレットess 33.7 aカジノシークレットess 18.3aカジノシークレットlusmn;1.0 12.4 or more
P1200 58 aカジノシークレットess 29.7 aカジノシークレットess 15.3aカジノシークレットlusmn;1.0 10.2 or more

Source: JIS R6010 “Coated aカジノシークレット sizes”

3. Fine particulate (P1500–P2500) and dispersal test method (units: μm)
Grain size Maximum particle
diameter
(ds-0 value)
Particle diameter
at 3% cumulative
height
(ds-3 value)
Particle diameter
at 50% cumulative
height
(ds-50 value)
Particle diameter
at 95% cumulative
height
(ds-95 value)
P1500 58 aカジノシークレットess 25.8 aカジノシークレットess 12.6aカジノシークレットlusmn;1.0 8.3 or more
P2000 58 aカジノシークレットess 22.4 aカジノシークレットess 10.3aカジノシークレットlusmn;0.8 6.7 or more
P2500 58 aカジノシークレットess 19.3 aカジノシークレットess 8.4aカジノシークレットlusmn;0.5 5.4 or more

Source: JIS R6010 “Coated aカジノシークレット sizes”
Some standards also taken from “Testing Methods for Electrical Resistance”

(3) Grain Size of diamond and aカジノシークレット CBN

Standard
type
Sieve
type
Grain size type Aperture dimension of sieve used
Table
for
method
A
Table
for
method
B
Sieve 1 Sieve 2 Sieve 3 Sieve 4
Sieve through
which 99.9%
must pass
Sieve that
must not stop
a set amount
and the resulting
amount
Sieve that
must stop
a set amount,
and that
amount
Maximum amount
that may
pass through
Sieve through
which a maximum
of 2% may pass
μm μm % μm % % μm
Narrow-range Net
sieve
16/18 1181 1700 1180 8 1000 90 8 710
18/20 1001 1400 1000 8 850 90 8 600
851 1180 850 8 710 90 8 500
711 1000 710 8 600 90 8 425
601 850 600 8 500 90 8 355
501 710 500 8 425 90 8 300
Electric
sieve
426 600 455 8 360 90 8 255
356 500 384 8 302 90 8 213
50/60 301 455 322 8 255 90 8 181
251 384 271 8 213 90 8 151
213 322 227 8 181 90 8 127
80/100 181 271 197 10 151 87 10 107
100/120 151 227 165 10 127 87 10 90
120/140 126 197 139 10 107 87 10 75
140/170 107 165 116 11 90 85 11 65
170/200 91 139 97 11 75 85 11 57
200/230 76 116 85 11 65 85 11 49
230/270 64 97 75 11 57 85 11 41
270/325 54 85 65 15 49 80 15
325/400 46 75 57 15 41 80 15
Wide-range Net 1182 1700 1180 8 850 90 8 600
20/30 852 1180 850 8 600 90 8 425
30/40 602 850 600 8 425 90 8 300
Electric 40/50 427 600 455 8 302 90 8 213
60/80 252 384 271 8 181 90 8 127

Source: JIS B4130 “Diamond/CBN products-Grain sizes of diamond or cubic boron nitride”

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